ALUMINIUM DIECASTING

ALUMINIUM DIECASTING

High-precision aluminium components for industrial applications.

DESIGN AND CONSTRUCTION OF DIES

Mould development and manufacturing with full process control.

REWORKS AND MACHINING

Precision CNC machining for finished components ready for use.

ABOUT US

EXPERTISE SINCE 1986

Since 1986, Fondall Srl has specialized in the die casting of aluminum alloys, providing reliable and high-quality manufacturing solutions for a wide range of industrial sectors.
The company operates 9 die casting machines with clamping forces ranging from 180 to 750 tons, installed in fully automated production cells
equipped with part-handling robots, ensuring efficiency, production continuity and precision.

Fondall Srl is a manufacturing partner of several leading European companies in the automotive, home appliance, mechanical engineering, furniture and lighting sectors. Over 80% of  production is exported, mainly to Austria, Germany, Switzerland, the Netherlands, France, the Czech Republic and Slovakia.

PROCESS

COMPETITIVENESS

We optimize production processes to offer technically reliable solutions at competitive costs, while maintaining high quality standards.

PRECISION AND QUALITY

We guarantee high dimensional precision and high quality standards thanks to constant control of every stage of the production process, from melting to final finishing.

EFFICIENCY AND RELIABILITY

Our automated cells with robots ensure production continuity, process stability and fast delivery times.

SUSTAINABILITY

We have expanded our photovoltaic system to a total capacity of 730 kW — a concrete step towards more sustainable energy and a more efficient future.

CERTIFICATIONS

OUR METHOD

Our company has been ISO 9001 certified since 2007, guaranteeing a quality management system focused on efficiency, continuous improvement and full customer satisfaction.

OUR COMMITMENT

The principles that guide our daily commitment:

OUR EQUIPMENTS

We provide a complete range of machining services for die-cast components, including:

  • TRIMMING

  • DEBURRING

  • GRINDING

  • TUMBLING

  • SANDBLASTING

  • DRILLING

  • THREADING

We also manage the design and manufacturing of moulds, ensuring full control over every stage of the production process.

LIGHT ALLOY DIE CASTING PRESSES

All machines are equipped with temperature controllers for the automatic control of mould temperatures.

MELTING FURNACE MODEL MTX4 100

Melting furnaces are the optimal solution for aluminium melting, ensuring material quality, fewer impurities and fewer hard spots.

DIE CASTING MACHINES

  • HAITIAN 180 TON + ROBOT EFORT ER25-1800

  • MAICO 370 TON + ROBOT ABB IRB 2400

  • HAITIAN 400 TON + ROBOT EFORT ER25-1800

  • MAICO 630 TON + ROBOT EFORT ER25-1800

  • MAICO 750 TON + ROBOT EFORT ER50-2500

  • MAICO 750 TON + ROBOT EFORT ER50-2500

  • MAICO 450 + ROBOT EFORT ER25-1800

  • HAITIAN 750 TON + ROBOT EFORT ER50-2100

  • HAITIAN 90 TON hot chamber die casting for Zama

ADVANCED TRIMMING AND DEBURRING

TRIMMING PRESSES

  • nr. 2 TECNOPRESS KZP 20 tonn.

  • nr. 1 TECNOPRESS KZP 20S tonn

  • nr. 1 COMAPRESS 30

  • nr. 1 COMAPRESS 40

  • nr. 1 TECNOPRESS KZP40 tonn.

  • nr. 3 TECNOPRESS KZP 30 tonn.

  • nr. 1 ROBOPRESS TS 40 tonn.

  • nr. 1 ROBOPRESS TS 30 tonn.

ROBOTIC FINISHING SYSTEM

Thanks to our experience and the technology of our robotic deburring system, we are able to manage long and complex deburring operations, ensuring precision on every single part.

POST-MOLDING PROCESSES

PRECISION MACHINING

  • Drilling: precision hole making

  • Tapping / Threading: creation of internal and external threads

  • Milling: machining of flat surfaces, seats and profiles

  • Turning: machining of cylindrical or rotating parts

  • Reaming: finishing of holes with high dimensional precision.

PREPARATION AND FINISHING OPERATIONS

  • Trimming: removal of burrs and excess material from the casting

  • Deburring: removal of surface imperfections and sharp edges

  • Grinding: improvement of surface finish

  • Tumbling: automatic finishing and edge rounding by vibration or rotation

  • Sandblasting: surface cleaning and preparation

FINISHING AND SURFACE TREATMENTS

  • Painting: Protection and aesthetic finishing of components.

  • Surface Treatments: Treatments to improve the resistance, durability and quality of the parts.

DIMENSIONAL INSPECTION

We use the 3D Hexagon TIGO SF measuring machine to ensure fast and highly precise dimensional inspections. This advanced technology allows us to continuously verify the quality of our components, ensuring full compliance with the tolerance and standards required by our customers.

TOOLS MANUFACTURING

We collaborate with highly specialized partners in the design and manufacturing of molds and trimming dies for aluminum alloys. This allows us to offer our customers a completed and integrated service, managing all project phases in-house and ensuring a single point of contact, greater efficiency, reduced lead times, and full control over final quality.

PRODUCTS

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CONTACT US

INFORMATION

Address:

Via Cavour 30, 31013 Cimetta di Codognè (TV) Italia

Phone:

+39 0438 794710

Fax:

+39 0438 795510

E-Mail:

fondall@fondall.com

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